A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY
Our 14th Year of Publication
Page  1 of 1

Manufacturing

SAFETY ASPECTS OF MEDICAL DEVICES

 


Dr G L Jain

Medical devices are the health care products used by a patient as well as a healthy individual. Hence, the device shall not only be functional but also safe. Although it is not always possible to attain 100 % safety, the risk associated with the use of a device shall be within acceptable limits when weight against the benefits to the patient.

Safety principles may include i) identification of hazards and the associated risks arising from the intended use and foreseeable misuse, ii) elimination or reduction of risks as far as possible (inherently safe design and construction), iii) risk indication systems especially where the risk cannot be avoided and information to user about the possible risks. The following aspects needs to be addressed to ensure that the device is safe :

 

Chemical and Physical Safety

 

The devices should be designed and manufactured in such a way as to ensure the characteristics and performance taking care of various aspects mentioned above and for that purpose,

  • the choice of materials used, particularly as regards toxicity and, where appropriate, flammability,

  • the compatibility between the materials used and biological tissues, cells and body fluids, taking account of the intended purpose of the device and

  • the choice of materials used should reflect, where appropriate, matters such as hardness, wear and fatigue strength.

The devices should be designed, manufactured and packed in such a way that

  • the risk posed by contaminants and residues to the persons involved in the transport, storage and use of the devices and to the patients is minimized, taking account of the intended purpose of the product. Particular attention should be paid to the tissues exposed and to the duration and frequency of exposure.

  • they can be used safely with the materials, substances and gases with which they enter into contact during their normal use or during routine procedures; if the devices are intended to administer medicinal products they should be designed and manufactured in such a way as to be compatible with the medicinal products concerned according to the provisions and restrictions governing these products and that their performance is maintained in accordance with the intended use.

  • the risks posed by substances that it leaches is minimum.

  • The risks posed by the unintentional ingress or egress of substances into or from the device is minimum

Biological Safety

 

The devices and manufacturing processes should be designed in such a way as

  • to eliminate or reduce as far as possible the risk of infection to the patient, user and, where applicable, other persons.

  • The design should allow easy handling and, where necessary, minimise contamination of the device by the patient or vice versa during use.

  • Devices delivered in a sterile state should be packed appropriately to ensure that they are sterile when placed on the market and remain sterile, under the storage and transport conditions laid down, until the protective packaging is damaged or opened.

  • The packaging and/or label of the device should distinguish between identical or similar products sold in both sterile and non sterile condition.

Environmental safety

 

If the device is intended for use in combination with other devices or equipment, the whole combination, including the connection system should be safe and should not impair the specified performance of the devices. Any restrictions on use should be indicated on the label or in the instructions for use.

 

Devices should be designed and manufactured in such a way as to remove or minimise as far as is practicable the risk :

  • of injury, in connection with their physical features, including the volume/pressure ratio, dimensional and where appropriate ergonomic features,

  • of connected with reasonably foreseeable environmental conditions, such as magnetic fields, external electrical influences, electrostatic discharge, pressure, temperature or variations in pressure and acceleration,

  • of reciprocal interference with other devices normally used in the investigations or for the treatment given,

  • arising where maintenance or calibration are not possible (as with implants), from ageing of materials used or loss of accuracy of any measuring or control mechanism

  • of fire or explosion during normal use and in single fault condition.

Radiation Safety
 

Exposure of patients, users and other persons to radiation should be reduced as far as possible. Where devices are intended to emit potentially hazardous, visible and/or invisible radiation, they should be fitted, where practicable, with visual displays and/or audible warnings of such emissions.

 

Devices emitting ionizing radiation shall minimize radiation exposure of the patient and user.

 

Electrical Safety

 

Devices incorporating electronic programmable systems should be designed to ensure the repeatability, reliability and performance of these systems according to the intended use. In the event of a single fault condition in the system, appropriate means should be adopted to eliminate or reduce as far as possible consequent risks.

  • Devices with an internal power supply should be equipped with a means of determining the state of the power supply.

  • Devices with an external power supply should include an alarm system to signal any power failure.

  • Devices intended to monitor one or more clinical parameters of a patient should be equipped with appropriate alarm systems to alert the user of situations which could lead to death or severe deterioration of the patient's state of health

  • There should be minimum risks of creating electromagnetic fields

  • The risk of accidental electric shocks during normal use should be avoided

  • Protection against mechanical and thermal risks shall be available

Mechanical Safety

The patient and user should be protected against mechanical risks connected with, for example, resistance to movement, instability and moving parts.

 

Accessible parts of the devices (excluding the parts or areas intended to supply heat or reach given temperatures) and their surroundings should not attain potentially dangerous temperatures under normal use.

 

Protection against the risks posed to the patient by energy supplies or substances.

 

Devices for supplying the patient with energy or substances should be designed and constructed in such a way that the delivered amount can be set and maintained accurately enough to guarantee the safety of the patient and of the user.

 

Devices should be fitted with the means of preventing and/or indicating any inadequacies in the delivered amount which could pose a danger. Devices should incorporate suitable means to prevent, as far as possible, the accidental release of dangerous levels of energy from an energy and/or substance source.

 

The function of the controls and indicators should be clearly specified on the devices. Where a device bears instructions required for its operation or indicates operating or adjustment parameters by means of a visual system, such information should be understandable to the user and, as appropriate, the patient.

 

If you  have questions related to this subject, please write to Dr G L Jain at  drgljain@medisourceasia.com

 

Dr G L Jain

A Gold Medalist in M. Sc., Dr. Jain was inclined towards industry right from the beginning of his career. He joined Shriram Chemical Industries, Kota as Foreman & thereafter completed Ph. D. from I.I.T., New Delhi. Dr. Jain got his training in the field of Pharmaceutical and Medical Devices through Technical Courses; visiting Manufacturing units & Laboratories world-over; Regulatory Agencies like USFDA; Health & Welfare, Canada; BSI, UK; National Drugs Control Organization, Finland; WHO, Geneva; CEN; Brussels. He was with USFDA for two months for training on various aspects of GMP/PMA/NDA & Inspection.

Besides 17 years in academic institutions like, IIT and AIIMS, New Delhi, he has hands-on experience of working in industries for 9 years.

He is an expert on cGMP.  In last 15 years, he has conducted more than two dozen Training Courses on Quality Assurance & GMP. Amongst his topics of interest are Building & Premises; Documentation; Clean Room Concepts; Microbiology & Industrial Sterilization; Statistical Sampling, Validation and Quality Management Systems. He has set-up two Medical Device Manufacturing Facilities. One of the facilities is certified for WHO-GMP and is a model manufacturing facility in the country. He has also set up a Consultancy Service Provider firm ‘ Centre for Active Learning, Guidance & Solutions’ at Udaipur, India.

He is well known for his high teaching, management, planning, organizing & leadership capabilities. He has been Technical Consultant to many industries.

Back | Back to Top |Previous