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Guidelines for Selection of Thermoplastic Elastomers for
Medical Products
Mr.
Manan
Shah,
Rubber Technologist
It is
important to select several TPE materials that meet the
engineering requirements as well as Medical requirements
of the product.
TPE
materials should be selected considering the severity of
the medical application, which can range from single-use
medical disposables to long-term implantable products such
as artificial organs.
For
long-term implant applications, it is highly desirable
that long-term implant data exist on the TPE materials.
The TPE
selected for demanding applications usually must undergo
extensive animal and clinical testing prior to approval by
the Food and Drug Administration for product release to
the medical marketplace.
Important engineering requirements for TPE selection:
1. Percent
Recovery
2. Hardness
3. Percent extension
4. Flex-life
5. Temperature Range
6. Creep
7. Solvent resistance
8. Cost
9. Processibility Characteristics
Major
categories of TPEs have both strong and weak points that
must be considered for TPE selection process.
Important Medical Requirements for TPE selection:
The
following factors must be considered from both the
sterilization as well as the end-use property requirements
of the product:
|
1 |
Solvent
Resistance |
10 |
Drug
compatibility |
|
2 |
Radiation
resistance during sterilization |
11 |
Tissue
compatibility |
|
3 |
Steam
autoclavability |
12 |
Blood
compatibility |
|
4 |
Elutables |
13 |
Permeability |
|
5 |
Interference with diagnostic tests |
14 |
Creep |
|
6 |
Interference with blood tests |
15 |
Abrasion
Resistance |
|
7 |
Aging and
embrittlement |
16 |
Biodegradation/hydrolytic stability |
|
8 |
Long-term
implant results |
17 |
Lipid and
protein absorption |
|
9 |
Flex-life
in cyclic loading |
|
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Features
of TPEs suitability for Medical Disposables:
-
Excellent recovery from steam
autoclaving of TPEs
-
Cleanliness of TPEs
-
Ease of Processing
-
Overall cost economics
-
Non toxicity.
-
Elimination of washing steps
Special
Requirements in TPEs for Life-support and Implantable
Products:
-
Blood compatibility
-
Tissue compatibility
-
Compliance
-
Protein deposition
-
Hemolysis
-
Long-term implant properties
-
Hydrolytic stability.
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Mr
Manan Shah, 30, Rubber Technologist ( B.E.), has
about 10 Years’ of experience in manufacturing,
developing, testing and educating challenging
Industrial Rubber Products. He has significantly
contributed by providing custom solutions to clients
as well as detailed understanding of various
processing techniques and formulation requirements.
He also
holds a PG Diploma in Import – Export Management and
International Finance. Mr Manan Shah is a Lecturer in
Rubber technology at L.D.College of Engineering,
Ahmedabad, India.
Mr Shah
will share his vast experience with readers through a
regular column covering essential aspects regarding
medical elastomers and latex materials and products. |
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