A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY
Our 13th Year of Publication
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Manufacturing

Medical Device Manufacturing : UNDERSTANDING IMPORTANT ISSUES

 


Dr G L Jain

Medical Devices have been regulated under Drugs & Cosmetic Act 1940 & Rules 1945 for more than four decades now. Rules 76, 109, 124, 125 cover licensing of manufacturing units, labeling, Standard respectively whereas, Schedule M III spells out  GMP requirements. However, Medical Devices have not been defined properly and there is no specific section that prescribes Medical Devices in toto. Only few devices were covered earlier but the Ministry of Health and F.W. under Gazette notification S.O. 1468 (E) dated 6/10/2005 declared the following devices to be considered as drugs under Section 3 (b) (iv) of the Act.

 

1.

Cardiac Stents

6.

Bone Cements

2. Drug Eluting Stents 7. Heart Valves
3. Catheters 8. Scalp Vein Set
4 Intra Ocular Lenses 9. Orthopedic Implants
5. I.V. Cannulae 10. Internal Prosthetic replacements

The term medical devices covers a vast range of equipment, from simple tongue depressors to haemodialysis machines. Like medicines and other health technologies, they are essential for patient care - at the bedside, at the rural health clinic or at the large, specialized hospital. More than 1,50,000 different medical devices are available on the market and the total estimated business is over US$ 250 billion (Rs. 12,00,000 crores). With innovation and the rapid advancement of technologies, medical devices are currently one of the fastest growing industries.

Since little regulatory controls exists in our country, lives are at risk.  In last two years, steps have been initiated by the Government to bring in an umbrella regulation for medical device.

Indian Medical Device Industry is still in its infancy. In absence of clear guidelines from the regulatory agencies, this status will continue for some more time. However, who so ever wanting to attempt on manufacturing of Medical Device in the country has to understand various aspects including Good Manufacturing Practices.

First of all, two most important aspects are Safety & Effectiveness. Medical devices should be designed and manufactured in such a way that -

* when used under the conditions and for the purposes intended, they will not compromise the clinical condition or the safety of patients,

* any risks which may be associated with their use constitute acceptable risks when weighed against the benefits to the patient.

The goal, therefore, is to maximize benefit and minimize risk. Manufacturers of medical devices also use the risk management approach.

Furthermore, every device has a designed purpose. A device is clinically effective when it produces the effect intended by the manufacturer relative to the medical condition. Clinical effectiveness is a good indicator of device performance. Performance, however, may include technical functions in addition to clinical effectiveness. For example, an alarm feature may not directly contribute to clinical effectiveness but would serve other useful purposes.

 A series of technical notes on the subject will be published in the magazine to make the readers aware of these aspects. The topics to be covered are :

  • Definition and Classification of Medical Devices

  • Safety & Effectiveness of Medical Devices

  • Phases in the life cycle of a device

  • Standards

  • Building & Premises

  • Clean room concepts : Air Handling System

  • Documentation

  • Personnel

  • Material Management

  • Medical Device Reporting

  • Recall System & Complaint Handling

  • Risk Management Approach

  • Statistical Sampling Techniques

  • Self Inspection & Internal Audit

  • Labeling & Packaging

  • Hygiene & Sanitation

  • Inspection

  • Validation

  • Sterilization

  • Post Market Surveillance

  • International bodies and useful references

The existing and prospective manufacturers will utilize these notes for the uplift of the Medical Device Industry and better health care of human being.

If you  have questions related to this subject, please write to Dr G L Jain at  drgljain@medisourceasia.com

Dr G L Jain

A Gold Medalist in M. Sc., Dr. Jain was inclined towards industry right from the beginning of his career. He joined Shriram Chemical Industries, Kota as Foreman & thereafter completed Ph. D. from I.I.T., New Delhi. Dr. Jain got his training in the field of Pharmaceutical and Medical Devices through Technical Courses; visiting Manufacturing units & Laboratories world-over; Regulatory Agencies like USFDA; Health & Welfare, Canada; BSI, UK; National Drugs Control Organization, Finland; WHO, Geneva; CEN; Brussels. He was with USFDA for two months for training on various aspects of GMP/PMA/NDA & Inspection.

Besides 17 years in academic institutions like, IIT and AIIMS, New Delhi, he has hands-on experience of working in industries for 9 years.

He is an expert on cGMP.  In last 15 years, he has conducted more than two dozen Training Courses on Quality Assurance & GMP. Amongst his topics of interest are Building & Premises; Documentation; Clean Room Concepts; Microbiology & Industrial Sterilization; Statistical Sampling, Validation and Quality Management Systems. He has set-up two Medical Device Manufacturing Facilities. One of the facilities is certified for WHO-GMP and is a model manufacturing facility in the country. He has also set up a Consultancy Service Provider firm ‘ Centre for Active Learning, Guidance & Solutions’ at Udaipur, India.

He is well known for his high teaching, management, planning, organizing & leadership capabilities. He has been Technical Consultant to many industries.

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