A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY
Our 9th Year of Publication

Quality

CERC cautions about unsafe syringes in market

Following a voluntary quality test conducted at the in-house laboratory of the Ahmedabad-based Consumer Education and Research Centre (CERC), the Centre has cautioned the public about the unsafe and unclean syringes sold and available in the Indian market. Recently, the laboratory had tested nine brands of 5 ml and ten brands of 2 ml syringes; seen brands of 23 G and six brands of 22 G needles; three brands of U-100 and five brands of U-40 insulin syringes. Shockingly, of the total 19 bands of syringes picked up from the market tested, the result showed 13 as unclean.

The laboratory test observed that lubricant was observed as droplets in all syringes except a few one. Excess lubricant interferes with the free flow of injection fluid and affects its stability. The Indian Standards lay down detailed guidelines for the length, position, spacing and prominence of the graduation markets to ensure the accuracy of the dose being delivered. Only a few met all the above specifications, whereas some did not have the required plunger length which would be adequate to allow the piston to traverse the full length of the barrel.Some of the brands tested had leakage problems. This would mean not only a waste of medicine but also delivery of an inaccurate dose, which could delay the therapeutic effect. Whereas, some brands had more than the permissible dead space i.e. the space occupied by the injection fluid in the barrel after the piston has been fully inserted into it.

At the same time, it showed that all brands of syringes passed the critical parameters of sterility, toxicity and pyrogens. The lab had also tested 13 needle brands available in the market. Interestingly, when laboratory sent the test results to the various brand manufacturers, they responded with mixed reactions. One brand did not agree with the results on cleanliness and leakage in the 2 ml and 5 ml syringes; requirements for marking in insulin syringes and requirements for size designation, range of size, colour coding for needle hub, size of needle tube and colour code for packaging in the 23 G needles.

SYRINGES

Key Findings : Syringes

• 9 brands of 5ml syringes and 10 brands of 2ml syringes were tested • Dr. Safe was the top scorer in the 5ml category, while Dispovan was the top scorer in 2ml category • All brands passed in the critical parameters of sterility, toxicity and pyrogens • Among the 5 brands, only two and among the 2ml brand, only four were found clean • Lubricants were visible as particles in most of the brands • Few brands of 5ml and 2ml had leakage problems • Only 2 brands were confirming to all the requirements for graduations • Some brands of 5ml and 2ml did not have the required length of the plunger.

32 samples of each of the 40 brands of needles syringes and insulin syringes were tested against the specifications of the Indian Standards, which are mandatory.

Disposable syringes and needles are sterile and ready to use. Glass syringes have to be sterilised by boiling in water. However, the sterilisation may not always be enough and chances of contacting HIV and hepatitis through them remain. Although syringes of various capacities are available in the market, the most commonly used are the 2 ml and 5 ml capacity ones.

Not Clean

It is very important for any medical device to be clean. Because of the static charge on plastic syringes, they may attract extraneous particles, dust, etc. The injection fluid coming into contact with unclean syringes absorbs all the unclean matter and travels into the body. This may cause harmful effects and if the particles are contaminated, the situation could be life threatening.

Lubrication

Syringes at the time of manufacture, are lubricated for greater ease of movement of the plunger in the barrel. However, excess lubricant remaining after manufacture interferes with the free flow of injection fluid through the needle. It may also affect the stability of the injection fluid. The Indian Standards advise that the quantity of lubricant should be minimum and should not be visible as droplets or particles in the syringes. Only six companies complied with the IS specifications.

Syringe Dimensions

The syringe components include the piston, the plunger, barrel and nozzle. The IS lays down certain guidelines for the design and functioning of each of the above components for greater convenience and efficiency in the operation of the syringe.

Assembly

The length of the plunger should be adequate to allow the piston to traverse the full length of the barrel. Once the plunger has traversed its full length, the projection should be long enough to allow space for the fingers and ease of operation. The IS advises that the preferred length of the projection should be at least 12.5 mm for 5 ml syringes and 9 mm for 2 ml syringes.

The finger grips should be smooth and not have any sharp edges which would be harsh on one’s fingers when operating the syringe. Dead space, a component of the performance parameter, is the space occupied by the injection liquid in the barrel and nozzle when the piston is fully inserted. Lesser the dead space, greater is the economy on the medicine used.

Do they Leak?

Leakage in the syringe, either of air or syringe liquid would not only mean a waste of medicine but also delivery of an inaccurate does which could delay the therapeutic effect. The leakage could happen because of an improper inner

diameter of the barrel and outer diameter of plunger or piston. In the 5 ml category, some brands were found to be vulnerable to leakage and not conforming to the performance parameters.

Graduated Scale

The visibility, uniformity and dimensions of the graduation markings are very important, especially at ill-lu places. The IS lays down detailed guidelines with respect to the graduations to make syringes more convenient, safe and efficient. The guidelines range from the size of the graduated markings to distance between them and their prominence. Non-conformity with the above requirements could lead to a wrong dose being delivered.

The Indian Standards also recommend specific lengths for the long and short graduation lines. It is disappointing though that even the larger brands failed to follow the IS recommendations in this regard. Any error in the marking of the total volume could also lead to either an insufficient or an overdose of the drug. In both the cases, the result could prove fatal. The Indian Standards permit an error of four percent for 5 ml and five percent of 2 ml in volume labelling. Few brands did not comply with the standards...[More]

Back | Back To Top | Next