A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY

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Technology

APPLICATION OF POLYMERS IN INNOVATIVE MEDICAL DEVICES

- V.P.Malhotra, R.K. Raina, Sanjay Rajput 

Synthetic Polymeric wound dressings such as silicons, polyurethanes, polyvinyl chloride or polyethylene have made their appearance in the market recently. They are generally thin layer films which have a synthetic adhesive as a coating on the inner surface that adheres well to dry skin at the wound margins but does not adhere to the wound site. Recently natural polymers such as collagen, fibrin, fibronectin, alginate and hyaluronic acid have been studied as dressings for dermal wounds.

 

Innovative polymer applications will contribute significantly to the rapid development of future medical technology. Key drivers will be microsystem technology, minimally invasive surgical procedures and also dispersing and packaging systems, which thanks to their easy handling, help the patient comply with the physicians prescription. This scenario requires the development of problem-solving products that can only be realised with high-performance polymers. Present advances in materials science and biotechnology and rapidly blurring the line between the worlds of synthetic and biological polymers and their applications. Furthermore, synthetic polymers are being designed to minic, either structurally or functionally as biological polymers.

 

Some of the recent developments in polymers as materials for biomedical devices include:

 

Drug Delivery Systems: Controlled drug delivery occurs when a polymer whether natural or synthetic is judiciously combined with a drug or other active agent in such a way that the active agent is released from the material in a predesigned manner. The release of the active agent may be constant or cyclic over a long period of time or it may be triggered by the environment or other external events. Recent advances have made these systems capable of responding to changes in the biological environment in such a manner that they can deliver or cease to deliver the drugs based on these changes . Other systems have been developed which lead to the delivery of a drug to the specific targeted cell, tissue, or site. Some of the polymers being used for drug delivery system include: Poly (2-hydroxy ethyl methacrylate), poly (N-vinyl pyrolidone), poly (vinyl alcohol). etc.

 

Insulin Metering Devices: The various designs of insulin metering devices that are now available make diabetics more independent and improve their quality of life. Using Opti Pen 2 developed by Hoechst Marion Roussel the patients can inject the requisite amount of insulin into their bodies themselves. The metering device administers exactly the stipulated amount of insulin, releasing it on rotation. Acetal copolymers having good mechanical properties, good mouldability and good slip properties are the best materials for such devices.

 

Needlefree Injector: A needlefree disposable injector has been introduced which is meant to be used by the manufacturers in the development of products that can be self-administered by patients. About half the size of a fountain pen, the inexpensive disposable device is fast and easy to use and causes virtually no pain. The patient simply removes the safety seal and presses the injector against an arm or thigh . A precise dosage of medicine is automatically injected through the skin within a fraction of a second as compressed nitrogen expands to activate the system. The functional parts of this device are made of injection moulded liquid crystal polymers because of the requirement of very high strength at a low wall thickness.

 

Medicine Inhaler Systems: Many medicines must be inhaled directly for rapid and maximum effect. 3M Health care has come up with a development which ensures very good relationship between metering and inhaling processes. Further developments is such systems are proceeding in the direction of metering and atomization devices that atomize the requisite amount of any medicine such that in one inhalation, as much as possible reaches the bronchi.

 

Implantable Pumps: The latest developments of miniature implantable pumps have targeted two specific areas - cardiac support and drug delivery. Devices for both applications are undergoing clinical trials and in some cases are already available in Europe. One of the most attractive applications for implantable pumps is insulin delivery . The diabetic patients are the one which will thus benefit most directly from this new technology. In cardiac field, these miniature pumps are saving lives by replacing and restoring heart function by left ventricular assist devices (LVADS) which take over the job of pumping blood for the heart.

However these implantable pumps being mostly in the clinical trials have reached to a remarkable level of accuracy but still have not overcome a number of critical design and performance obstacles. There is a need of further refinements in biomaterials which will help in advancement of the technology through greater miniaturization of a complete closed-loop implantable pump system.

 

Blood Oxygenators: During open-heart surgery, blood circulation is maintained via a heart-lung machine. The heart of this system is the oxygenator which enriches the blood with oxygen and removes carbon dioxide. Polycarbonate is used for the sturdy of oxygenators because its high transparency permits rapid and accurate visual inspection, while high fracture resistance guarantees reliability in use. Among others Bayer is supplying polycarbonate in the name of Makrolon which offers a unique combination of strength, hardness and rigidity with toughness and fracture resistance.

 

Macromolecular Hydrogel: A combination of a three-dimensional polymer matrix consisting of acrylics with solvent components present in a polymer network, produces a highly safe hydrogel with high electric conductivity, low skin irritation, and tackiness controllable over a wide range. Sekisui Plastics Co. ltd. japan has developed a hydrogel in the name of Technogel which has got numerous applications. The solid like elasticity of this material is actualized with a liquid like softness that promises to serve many applications in various fields.

 

Microporous Membranes: A microporous membrane is a thin, flat sheet of polymeric material, superficially resembling paper, that contains billions of microscopic pores. Depending on the membrane, these pores can range in size from 0.01 to more than 10am. Numerous polymers can be used to produce hydrophilic or hydropropylene, PVDF and acrylic copolymers. All these polymers are treatable to obtain specific surface characteristics that can be both hydrophilic and hydrophobic (repelling liquids with low surface tensions such as multivitamin infusious, lipids, surfactants, oils and organic solvents).

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