A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY

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Technology

APPLICATION OF POLYMERS IN INNOVATIVE MEDICAL DEVICES

- V.P.Malhotra, R.K. Raina, Sanjay Rajput 

Polymers are the most important and largest family of materials being used in medical technology. Various polymers being used in conventional medical technology and surgery include Polyvinyl Chloride, Polyethylene, Polypropylene, Polystyrene, Polycarbonate, Acetal copolymers, Polybutylene terephthalate, Polyethylene terephthalate, a variety of Liquid crystal polymers and some specialised polymers synthesised through biotechnology route.

Applications of polymers in medicine and surgery :

 

Intracorporeal Materials

 

Temporary devices :
  • Surgical dressings

  • Sutures

  • Adhesives

  • Polymeric intermedulary nails

  • Polymer - fiber composite bone plates

Simple semipermanent devices:
  • Tendons

  • Reinforcing meshes

  • Heart valves

  • Joint reconstruction & bone cement

  • Tubular devices

  • Soft-tissue replacement materials for cosmetic reconstruction

  • Drug delivery implants.

Complex devices simulating physiological
processes:
  • Artificial kidney/Blood dialysis

  • Artificial lung/Blood oxygenator

  • Artificial pancreas/Insulin delivery system

  • Artificial heart

Paracorporeal or extracorporeal materials:
  • Catheters

  • Blood bags

  • Pharmaceutical containers

  • Tubing

  • Syringes, Surgical Instruments, etc.

The materials requirement for the above biomedical applications vary markedly according to the application being considered. The most important factor in selection of bio-medical materials is for their bio-compatibility. A bio-material may be bio-compatible in one application for a specific purpose, but not in a similar application at a different site. Therefore, specifications of bio-compatibility must include the conditions of use and evaluation. One of the major problems encountered with artificial organs is blood compatibility since many of these organs either handle blood directly (heart, blood vessels) or come into contact with the blood in a membrane exchange reaction (kidney, lungs, etc.)

For a polymer to be used in biomedical device, it must have the appropriate mechanical properties. The polymer must be available in reproducibly pure form. It must have a good fabrication and must be stable enough that it should not be adversely affected by the normal physiological environment. Above all biomedical polymers (including additives and degradation products) should not exhibit toxic or irritant qualities.

Many biomedical applications require polymer systems with unique properties, such as diffusion properties in membranes for dialysis, drug delivery applications, oxygenators and biodegradable applications, including sutures and some drug delivery systems.

Numerous polymeric systems have been explored for use in cardiovascular systems. For example the materials used in artificial heart studies include Polyvinyl Chloride (PVC), silicone rubber (silatic), Polyurethane, Biomer and polyolefin rubber. However among polyurethanes the most promising materials appear to be some of the polyether urethane ureas.

Artificial kidney is another example of an interesting development in the field of biomaterials. Artificial kidney is often referred to as haemodialysis unit which removes waste products from the blood with polymeric semipermeable membrane. Which purifies the blood against artificial liquids in a process known as hemodialysis or peritoneal dialysis. In peritoneal dialysis, silicone elastomer or polyurethane elastomer is generally used as caterers to access the peritoneal cavity A polyester cuff surrounds the segment of each catheter. In haemodialysis, the dialyser is normally made of several thousand hollow polymer fibers mounted in a polyurethane potting . The dialysis tubing is generally made of PVC. The membranes used are generally based on cellulose or cellulose derivatives.

Many of the other biomedical applications of polymers involving implants are related functions that do not have direct blood contact as occurs with artificial organs and thus do not have problems in terms of blood compatibility. Nevertheless these applications have certain specific requirements and problems. Polymers for wound dressings and/or artificial skin must have the flexibility and permeability of natural skin and also be able to maintain these features for a long time period. A major use of plastics in surgery is to replace soft tissue such as prosthetic breast, testicles etc. The major polymer used here is poly (di-methylsiloxane).

Synthetic Polymeric wound dressings such as silicons, polyurethanes, polyvinyl chloride or polyethylene have made their appearance in the market recently. They are generally thin layer films which have a synthetic adhesive as a coating on the inner surface that adheres well to dry skin at the wound margins but does not adhere to the wound site. Recently natural polymers such as collagen, fibrin, fibronectin, alginate and hyaluronic acid have been studied as dressings for dermal wounds.

Innovative polymer applications will contribute significantly to the rapid development of future medical technology. Key drivers will be microsystem technology, minimally invasive surgical procedures and also dispersing and packaging systems, which thanks to their easy handling, help the patient comply with the physicians prescription. This scenario requires the development of problem-solving products that can only be realised with high-performance polymers. Present advances in materials science and biotechnology and rapidly blurring the line between the worlds of synthetic and biological polymers and their applications. Furthermore, synthetic polymers are being designed to minic, either structurally or functionally as biological polymers.

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