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PET VS PVC
PVC worldwide is one of the oldest standard plastics. Its
consumption for liquid packaging has increased at an annual rate of 8.5% between
1978 and 1983. Penetration of PVC bottles was in replacing glass and cans for
packaging of mineral water, cooking oil, detergents, etc. PET has now made
inroads replacing traditional packaging material like glass & cans for soft
drinks, and PVC for other packaging, currently accounting for approximately 80%
of total consumptions. Pharmaceutical blister is another potential area which
has been targeted in replacing PVC. Below various properties are compared for
PET and PVC.
Chemical Properties:
PVC consists by more than 50% of chlorine derived from
electrolytic decomposition of salt or else as a by product from manufacturing of
sodalye. Pure PVC is not very stable to heat, has moderate dimensional stability
under heat, becomes brittle at low temperatures and ages rapidly, losing its
strength and turning yellow. These can be overcome by adding suitable stabilizer
but this all adds to the cost of compound. PET is 100% dependent upon
hydrocarbon feed stocks, derived from natural gas or petroleum products.
Physical Properties:
Permeation of carbon dioxide and oxide plus other glass
through the wall of a PET container is lower compared to PVC. Moisture vapour
transmission rate of PET & PVC are almost similar. Tensile strength of PET
& PVC comparable. Impact strength for PET is higher than that of PVC.
Flexural creep modulus of the two materials show clearly PET creeps less under
load.
Process Characteristics:
Except for its sensitivity to moisture content, and its tendency to generate
acetaldehyde, PET is relatively easy and stable polymer to process. On the other
hand, while PVC is not quite as moisture sensitive, the polymer is subject to
rather rapid heat degradation if allowed to stagnate
or remain at elevated temperature encountered during processing.
Aesthetic Characteristics:
Visually, PET is more transparent, bright and shiny/glossy
than PVC and it is glasslike, while PVC has either a yellowish and bluish tint.
ENVIRONMENTAL ASPECT & RECYCLING:
In regard to discussions of PVC and municipal waste, a lot of
arguments against PVC are not justified. However, these discussions have led to
the fact that the public and environmentalist groups have put PVC under gunfire.
PET has benefited from these "discussions" by expanding its
applications. In public opinion PET is viewed as a packaging material which is
clean and does not have impact on the environment as large as other plastics.
Further more, the recycling activities for PET has helped to promote this
packaging material.
The major product currently being made from recycled PET
bottle material is polyester fiber fill. The empty bottles are collected,
compacted into bails for transport purpose and later granulated.
When PET scrap is burnt with municipal waste, it generates
heat equivalent to that of low grade coal. Combustion gases (CO2
+ H2O) are essentially clean because
PET contains no halogens, sulfur, or other difficult to dispose compounds.
BLISTER PACKING
PET sheets are penetrating the pharmaceutical industry
especially for blister packaging and medical disposable packaging apart from
other applications replacing PVC such as toothbrushes, cosmetics, toiletries,
food and confectionery etc.
Material PET PVC PMMA ABS
Thermal diff.x10 -4
9.5 7~8.4 5.9 4.8~7.1
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Absolutely safe for food/medicine contact
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Better barrier properties
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Environment friendly and suitability for re-cycling
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Cost effectiveness due to availability at prices at par
with PVC.
APPLICATIONS:
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Pharmaceuticals
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Goblets (water tumblers)
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Bakery
Confectionery/Sweets/Diary
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Dry
fruits/Nuts/Strawberries
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Salad/Desserts
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Tooth Brushes
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Battery Cells
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Writing Instruments
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Medical
tools/Instruments
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Engineering/Automotive
spare parts/Electronic
PET SHEET


Mr. Y.P. Singh, M.Tech (Mech.), IIT-Khanpur is Asst.
Manager (R&D), DGP Windsor (I) Ltd, Extrusion Machinery Div., Vatva
Ahmedabad.
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