A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY
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Materials

PVC IN MEDICAL DEVICE APPLICATION

The Major factors which continue to favour its use are:
  • Transparency
  • Range of flexibility
  • Low toxicity
  • Chemical stability
  • Ease of fabrication
  • Biocompatibility performance
  • Sterilization performance
  • Cost effectiveness

Some of the major specific component applications for PVC include blood and blood-component storage bags, cannulae, catheters, drip chambers, enema packs, endotracheal tubes, haemodialysis sets, heart-lung by-pass sets, needle hubs, urology products and x-ray opaque tracer filaments.  The range of material properties catered for in this list includes a wide range of flexibility for transparent tubings, rigid compositions for check valves & needle hubs and barium sulphate grades for x-ray traceability.

CATHETERS AND CANNULAE

Products range from relatively simple tubing with a virtual gravity feed application to sophisticated cardiovascular catheters, which permit a full scope of diagnostic, monitoring and therapeutic procedures.

The traditional method of by-pass involved invasive surgical procedures.  By comparision, the use of “angioplasty” catheter techniques has proved beneficial as it avoids surgery and is therefore cheaper than coronary artery by-pass and is much less traumatic for the patient.

The bulk of catheters sold are still basic, low specification products offered by well-established specialist companies who have little opportunity to achieve product differentiation on the basis of technology.  They look to branding, packaging and pricing as the main strategies used in gaining market growth assisted by the versatility of PVC as the major material choice.

RENAL CARE PRODUCTS

The world market for renal dialysis products is still growing strongly, developing new treatment modes and demonstrates continuing scope for new innovations.

There are currently 460,000 dialysis patients throughout the world and numbers are increasing by 7 to 8 percent annually.

During the 1990’s technology will develop mainly through the improvement in product efficiency and by advances in manufacturing process which will in turn lead to lower production costs.  These positive trends within the dialysis market towards cost reduction and greater patient comfort are expected to support continuing demand for PVC biomaterials throughout this decade.  PVC materials in the form of flexible containers, tubings, connectors, fistulas and cannulae form the major polymer components in the product design.

Haemodialysis is the most common form of dialysis treatment and is currently employed in 85% of cases where blood is transported outside the body using flexible PVC tubing, with the addition of an anticoagulant.

Peritoneal dialysis is an alternative form of dialysis, which differs from haemodialysis in that the blood purification does not occur outside the body.  PVC compositions have and will continue to play a principle role in effectively introducing these treatments with considerable benefit to the patients concerened.

TRANSFUSION SUPPLIES

This sector of the market which represents almost 10% of world-wide demand for disposable medical devices can be signled out as the most critically demanding and perhaps the most successful in employing the unique properties of flexible PVC compositions for the collection, storage, separation and delivery of blood and blood components.

The introduction of a system of PVC packs with integral tubing for collection processing and storage and the development of high speed refrigerated centrifugation has provided the means of preparing sterile blood components.

The use of flexible PVC compounds has provided enormous benefits to transfusion services.  Without these materials, present techniques for the separation of blood components, plasmapheresis, would be more difficult and costly to perform.

(Ref: Courtesy: Mr. C.R. Blass, Hydro Polymers Ltd.UK.(PVC Conference – Institute of Materials as published in IPI Transactions, July/August 1993)
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