A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY
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Materials

PVC IN MEDICAL DEVICE APPLICATION

The world’s medical products and health market is a major consumer of polymeric materials.  Annual demand in 1990 exceeded 900,000 tonnes.  United States-controlled multinational organizations dominate the global market place with European and Japanese companies the only other significant players (Figure 1).  Not surprisingly, investment in research and development is the highest within the major US companies although, within Europe, German companies direct the highest percentage of sales towards research.  Japanese manufacturers supported by the Japanese Government have boosted research and development spending by nearly 50% over the last 4 years.  The provision of health care along with defence and education represents a key investment factor in all the Organisation for Economic Co-operation and Development (OECD) now spend an average of 7.5% of GDP on health compared with 7.0% in 1980.

In 1990 the global market for medical disposables in which PVC biomaterials played an important part was just less than 10 billion pounds sterling and this is expected to increase in value by 30% within 6 years.

MEDICAL DISPOSABLES MARKET SIZE AND COMPOSITION

The present world demand for PVC medical compounds is between 180,000-220,000 tonnes.  The major manufacturing centers are Western Europe, USA and Japan who consume around 150,000 tonnes in the production of mainly single use presterilised medical devices.

(Figure 2a) represents a picture of the global breakdown by device type of the major categories of medical and surgical disposables.  The disposables market may be taken to consist of the following broad product categories:

  • catheters and cannulae

  • dialysers

  • surgical and examination gloves

  • sutures

  • syringes and needles

  • non-woven items and textiles

  • wound dressings

  • transfusion supplies

  • incontinence and ostomy products 

The disposables market as defined in the broad terms above is vast.  Global sales were estimated as exceeding 9.65 billion pounds sterling in 1990 and are set to increase to 13.5 billion pounds sterling by 1995 (Figure 2b).  Wound care items are the largest segment although those product sectors where the use of PVC is a predominant raw material e.g. catheters and cannulae, dialysers, needle hubs, transfusion supplies and incontinence and ostomy products, represent a present market worth greater than 5.5 billion pounds sterling.  Closer to home, the Western European market for medical and surgical disposables which accounts for some 32% of world demand is predicted to continue its annual growth rate of 10% to reach a value of 4.0 billion pounds sterling by 1995.  Within the EEC the seven major national markets of Germany, France, Italy, UK, Spain, Netherlands and Belgium, together account for over 85% of all West European sales.

PVC BIOMATERIALS

The present annual demand for PVC in Western Europe is approximately 5.1 million tones.  In 1990, world capacities exceeded 20 million tones.  Currently some 47,000 tonnes of PVC is consumed in the manufacture of medical devices in Western Europe and therefore represents slightly less than 1% of total demand.  Bearing in mind that this figure represents PVC used directly in close contact with patients we may regard it as the most widely used biomaterial for single use presterilised medical devices (Figure 3).  The undoubted success of PVC compound in this arena during the last 40 years has demonstrated their great ability to satisfy the demanding requirements of the medical health care industry.  Historically PVC was introduced into flexible tubings and containers as replacement for glass and nutural rubber and began to dominate the market with the development of single use applications.  It is not, however, normal practice to use PVC in orthopaedic devices where extended period of body contact is encountered.  The major factors, which continue to favour its use, are : ........[ Next Page ]

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